Welding Engineer
What Welding Engineers Do
Welding engineers combine engineering principles with practical welding knowledge to design, develop, and oversee welding processes in various industries. They work in aerospace, automotive, construction, manufacturing, shipbuilding, and energy sectors to ensure welded structures meet safety, quality, and performance standards. Welding engineers develop welding procedure specifications (WPS), select appropriate welding processes and materials, and solve complex welding problems. They conduct research to improve welding techniques, test new materials and equipment, and evaluate welding defects to determine root causes and solutions. These professionals design welding fixtures and tooling, calculate heat input requirements, and ensure compliance with industry codes like AWS, ASME, and API standards. Welding engineers also train welding personnel, supervise welding operations, and conduct quality inspections. They work closely with other engineers, metallurgists, and production teams to optimize welding processes for efficiency and cost-effectiveness. Many welding engineers are involved in failure analysis, investigating why welded components failed and recommending improvements. They may also testify as expert witnesses in legal cases involving welding failures and provide consulting services to companies needing welding expertise.
Education Required
Welding engineers typically need a bachelor's degree in welding engineering, materials science, mechanical engineering, metallurgical engineering, or a related engineering field from an accredited program. Coursework includes welding processes, metallurgy, materials testing, mechanics, design, and engineering principles. Many positions prefer candidates with both formal education and hands-on welding experience gained through internships, co-op programs, or previous work as a welder. Professional licensure as a Professional Engineer (PE) is often required, especially for positions involving public safety or legal responsibility. This requires passing the Fundamentals of Engineering (FE) exam after graduation, gaining four years of work experience, and passing the Professional Engineering exam. AWS certifications such as Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI) are highly valued and may be required by some employers. Advanced positions may require a master's degree or PhD in welding engineering, materials science, or related fields. Continuing education is essential to stay current with new welding technologies, materials, and industry standards. Strong analytical, problem-solving, and communication skills are crucial for success in this field.
Wages and Salary
In Washington State:
Workers earn on average: $140,810 per year
10% of workers earn $99,350 or less
10% of workers earn $218,730 or more
In the United States:
Workers earn on average: $108,310 per year
10% of workers earn $68,040 or less
10% of workers earn $172,000 or more